You might try a "high" pressure somewhat isotropic etch at the end of your process. First you will have to remove the teflon like coating with an oxygen plasma. -Mike >>> Jvaneisden@uamail.albany.edu 10/27/2003 6:05:20 PM >>> Dear all, We are trying to etch vias (3-10 um) to a depth of 5 um with sidewall roughness under 30 nm. The mask we use is 1 um thermal oxide. I would like to ask you all if there is any way the Bosch process can be adapted, or if there is a gas chemistry we can use to do a RIE process that gives us these smooth sidewalls. There should be little or no mask undercut. We have tried running a Bosch like recipe using very little ICP power and short cycles, which gave us too much sidewall roughness. The available chemistries are CHF3, CF4, O2 and N2 on the dieletrics chamber and SF6, C4F8, O2 and Ar on the Bosch chamber. I would very much appreciate ideas and suggestions. Regards, Jobert van Eisden Graduate student SUNY Albany _______________________________________________ MEMS-talk@memsnet.org mailing list: to unsubscribe or change your list options, visit http://mail.mems-exchange.org/mailman/listinfo/mems-talk Hosted by the MEMS Exchange, providers of MEMS processing services. Visit us at http://www.memsnet.org/