Dear Mr. Törndahl, the requirements for silicon fusion bonding are: wafer cleanless and wafer surface quality. The TTV (Total Thickness Variation)of a standard prime grade wafer (4"): 1-3 µm. The roughness RMS (root mean square) of a standard prime grade wafer (4"): approx. 1 nm -> CMP quality. The bow or warpage should be < 25um. These parameters should be fulfilled to achieve a pre-bond. High quality surfaces suitable for direct bonding also have been achieved via CMP of silicon dioxide or silicon nitride. Best Regards, Margarete Zoberbier ---------------------------------------------------- SUSS MicroTec Applications Center RSC Europe Margarete Zoberbier Schleissheimer Str. 90 85748 Garching Germany Phone +49 89 32007 - 380 Fax +49 89 32007 - 390 email m.zoberbier@suss.de ------------------------------ Message: 7 Date: Mon, 15 Mar 2004 15:12:22 +0100 From: Marcus T?rndahlSubject: [mems-talk] Bonding vs. Surface roughness To: Message-ID: <000101c40a97$890fa5a0$3c35eb82@stahlmaus> Content-Type: text/plain; charset="iso-8859-1" Hi, I am searching for some information or guidelines when bonding silicon nitride to silicon, silicon dioxide or silicon nitride. I found an article "Spontaneous direct bonding of thick silicon nitride" S Sanchez, C Gui and M Elwenspoek J. Micromech. Microeng. 7 (1997) s111-113 which addresses the importance of surface smoothness with CMP before bonding. Is there any other good references or guidelines I could use before proceeding with my bonding experiments. Regards, Marcus Törndahl Ps. Thank you for a most interesting and educating forum Ds. _____________________________________________ Marcus Törndahl (PhD student, MScEE) Department of Electrical Measurements/LTH Lund University Ole Römers väg 3 SE-221 00 Lund Sweden