Carson, SU-8 is negative tone and so exposed regions should remain after development. For SU-8 2035 with a 50um thickness I'm currently using an exposure dose of around 270mj/cm^2 which in your case gives a time of 13.5 seconds. Are you using an optical filter to attenuate components below ~350nm? In the early stages of my SU-8 work I was using a broadband exposure source i.e. with power below 350nm, which lead to very poor results. If this is the case for you I would recommend obtaining a Hoya UV-34 filter to remove these components. Hope this helps, Novak -----Original Message----- From: mems-talk-bounces@memsnet.org [mailto:mems-talk-bounces@memsnet.org] On Behalf Of laetitia philippe Sent: Wednesday, December 08, 2004 9:02 AM To: MEMS-talk@memsnet.org Subject: [mems-talk] SU8 exposure time Hello All, I am trying to find the best exposure time for a SU8-2035 with a thickness of around 50 um This is not looking to be very easy. I am working with a UV i-line 365 nm, with 20 mW/cm2 For high exposure time (up to 100s ), I see that my structure does not developp at all, i.e. the exposed polymer is not removed in the developper although the sutructre is clearly visible with a color difference between the exposed and non exposed part For reasonnable exposure time (20 s), I have a good developpment but I have always a resulting mould that is small as my mask. i.e some feature of my pattern of 200 um would lead to only 100 um cavity in my developped polymer and so one. Finally, when I go down to 7 seconds, I have a good resulting mould, with much better dimensions, but I have enormous stress on my polymer and sometimes delamination which makes me thing I am under exposing of course Could someone share his own experience about that? especially about the over-exposure'? Many thanks Carson _____________________________________ Novak Farrington Institute of Microwaves and Photonics School of Electronic and Electrical Engineering University of Leeds Leeds LS2 9JT UK Mob. 0790 9948673 Fax. +44 (0)113 343 7265 email: eennf@leeds.ac.uk