Dear Anpan, even though I´m not a specialist in MEMS, I had a lot of "bubble free" application when I worked in the vacuum industry. The reasons are always the same: 1) trapped air in cavities --> evacuate and fill under vacuum 2) outgasing of the liquid (dissolved air/moisture) --> degas the liquid before filling (as everybody knows for cars and brake fluid!) By applying a plasma before filling you can reduce the contact angle of the liquid on your substrate (i.e. increase wetability), which means that you fill the cavities in a way that it will be less likely produce bubbles, allowing the gas to escape though the center while filling the cavities from the perimeter. Another nice advantage might be be a possibly shorter filling time, as it has been demonstrated for capillary flip-chip underfill. Best regards Thilo Semperowitsch -----Ursprüngliche Nachricht----- Von: HAN Anpan [mailto:anpan.han@unine.ch] Gesendet: Montag, 10. Januar 2005 11:42 An: General MEMS discussion Betreff: [mems-talk] 1/(How to get rid of the bubblesinthemicrofluidicdevice) Dear all Back to the annoying bubbles. We try everything to get rid of them, but does anyone have an idea how they formed. Maybe then we could find better ways to eliminate them. A reference on this issue will be great! All the best Anpan _______________________________________________ MEMS-talk@memsnet.org mailing list: to unsubscribe or change your list options, visit http://mail.mems-exchange.org/mailman/listinfo/mems-talk Hosted by the MEMS Exchange, providers of MEMS processing services. Visit us at http://www.memsnet.org/