you can try electrodeposited photoresist to protect the sidewall. Reference: Carsten Christensen, Peter Kersten, Sascha Henke and Siebe Bouwstra, "Wafer Through-Hole Interconnections with High Vertical Wiring Densities", IEEE Transactions on Components, Packaging, and Manufacturing Technology--Part A, Vol. 19, No. 4, December 1996 hope it helps! joyce