Hi, Have you considered the initial stress in the aluminum layer? That may be one of the causes to bend the structure. Best Leo On 4/18/05, Ramesh Narayananwrote: > Hi, > I have fabricated array of mico cantilevers using aluminum. dimension are > length=300um, width=200um, height=2um.(air gap3-4um) i am using sacrificial > material and washing it away to free the cantilever. But most of the > cantilevers have collapsed. I have also calculated the bending due to its > own weight and i am getting answer in nanometers. Is this happening because > of the E(Al)=70GPa or dimension is too large and collapsing due to its > ownweight? Or am i making calculation mistake? > I would really appreciate if you guys could answer my question.