Hi Ramesh, If you can live with SiO2 as sacrificial layer we can offer you a quasy dry HF Vapor Phase Release process for aluminium structures as well as equiment to do the process. For more information contact me directly at info@idonus.com. Regards Christian Spoerl -----Original Message----- From: Ramesh Narayanan [mailto:nsnramesh@gmail.com] Subject: [mems-talk] cantilever bending problem ? I have fabricated array of mico cantilevers using aluminum. dimension are length=300um, width=200um, height=2um.(air gap3-4um) i am using sacrificial material and washing it away to free the cantilever. But most of the cantilevers have collapsed. I have also calculated the bending due to its own weight and i am getting answer in nanometers. Is this happening because of the E(Al)=70GPa or dimension is too large and collapsing due to its own weight? Or am i making calculation mistake?