Hi Lee, You can expose the first layer SU-8 first. Then deposite a layer Cr/Au, and coat the second layer SU-8. Pattern the second layer SU-8, the UV light will not go through the metal layer. Develop the second layer SU-8, etch metal layer, then develop the second layer SU-8 to get what you want. There is a paper. It may be helpful: ~{!0~}Fabrication of microscale two-level surface-engineered mold inserts for MEMS applications by UV-LiGA and conformal coating deposition~{!1~}, Photonics West, Jan 2005 San Jose, CA, Proceedings of SPIE Vol.5717, [5717-24], p175-184 Ren Yang --- Chen-Han Leewrote: > Hi mems-talk members, > > I need some advice. > I am trying to fabricate a two-layer SU-8 > structures. > the bottom layer has 15um holes and the top layer > has 5um holes. > the problem is that becuase SU-8 is a negative > resist, if the structure is > done from normal two layer process, the bottom will > have 5um holes as the > top layer. > when exposing the top layer, UV light will penetrate > through the top and > exposing the bottom one too. > > could anyone help me with these obstacles?