Hi If you are using positive resist, it might be because the developer attacks aluminum so you get different reflections from areas that were exposed before. Shay -----Original Message----- From: mems-talk-bounces@memsnet.org [mailto:mems-talk-bounces@memsnet.org] On Behalf Of Sreemanth M Uppuluri Sent: ה 20 יולי 2006 23:07 To: mems-talk@memsnet.org Subject: [mems-talk] Al Thin Film & Contact Lithography! Hello Everyone, I am trying to perform contact lithography experiments and for my experiments I am using patterns defined in Aluminum thin films as the mask features (in other words the mask is made of Aluminum) and g-line photoresist for the resist. Now for the first few runs I get features as expected in the resist after lithography. However after the first few runs I see diffraction occuring that is causing the patterns in the resist to be much larger than the patterns on the mask. I tried using solvent clean to remove any trace photoresist that may be sticking to the mask. But it doesn't help. I am not sure if there are any other factors causing the problem. Please let me know if you have any ideas for solving this problem.