Hi! I am fabricating microchannels in PDMS from an SU-8 on silicon master. I am having a hard time getting a rectangular cross section. My cross section has both "ears" at the PDMS side, and a bit of a "lip" at the open side. From talking with some others, I believe that the "ears" on the PDMS side are due to overexposure of the SU-8. Does anyone have any ideas what may be causing a "lip" on the open side and how to get rid of this and get a more rectangular cross section? Thanks, Joie Joie N. Marhefka marhefkaj@upmc.edu