What are you using for the exposure? I would guess either your source isn't well collimated or your mask is not well contacted with the wafer. Abhishek Jain wrote: > I am making SU-8 2025 masters on Si for PDMS replica molding. I use a > mylar mask and the structures are ~25um tall. I have a problem that I > do not get good vertical walls of SU-8. A 15um feature comes out as a > flat length of ~30um and then a linearly decaying thickness that makes > a total feature size of ~60um.