Hi Jeffrey, You are quite likely to have problems. In the past we have tried to wire bond to platinum pads (200nm thick) atop 6 um polyimide. It was not possible to produce reliable wirebonds until the polyimide thickness was reducded to 3 um. One significant source of problems was delamination of the metal layer due to the ultrasonic energy. We got around this by lowering the energy to 2.0-2.5 on a ball bonder (max of 10). I think SU-8 is a bit harder than polyimide so maybe you will have fewer problems. -Michael U. of Louisville >>> "Yue Mun Pun, Jeffrey"5/11/2007 9:30 AM >>> Hi, I need to bond gold wires to gold electrode. Typically, how thick should the gold electrode be and what should the surface area of the electrode be for a good bond? Also, will there be any impact if the gold electrode is sitting on a film of SU-8, for if ultrasound is used in the bonding process, I'm afraid that the underlying SU-8 might crack due to the high energy of the ultrasound.