Dear All, I am currently working on the polymer based (Polystyrene) micro fluidic device. The combined device has two layer top and bottom. Top layer contains the micro channel (50uM) and the bottom layer contains the micro electrode which is 150nm thick. I am facing problem for the bonding. Polystyrene Tg is near 100 degree. I got good result if I follow thermal (vacuum) bonding procedure at the bonding temperature 105 degree with slow ramp of heating and cooling. But the problem is after bonding the micro electrode cracks due to expansion of the polymer layer. I have also tried with the ultra sonic bonging, but have not any good result. I can have any suggestion regarding the bonding problem please? Kind Regards, Mamun Rashid *************************************** Mamun Rashid PhD Student Centre for Nano & Microsystems University of Teesside TS1 3BA. U.K www.mamun.info +44(0)164 234 2428