Hi Joe, I've done it on a flip-chip bonder a few times with small pieces. I don't know what sort of mechanical strength it has but for holding small MEMS devices, it seems to be satisfactory. I used an Ar RIE plasma to activate the Au surfaces (150W, ~20 mTorr Ar, 1 minute) then used a thermocompression bonding sequence in the flip chip bonder to align, and stuck the pieces together using 3 kg pressure, at 300C for 5-10 minutes. Felix Joseph Grogan wrote: > Is there anybody out there with personal experience performing wafer > bonding by gold-to-gold thermocompression bonding? I've found several > papers, and performed several experiments, but I'm getting mixed > results and I'd like to discuss my process with someone who's done it. > > thank you, > Joe Grogan