Moisture and contaminations are the leading causes for resist lifting. You may want to ensure a clean, dry substrate before applying photoresist (pre-clean and bake). Then you may also want to use an adhesion promoter (HMDS). Good luck. Ron Martin | Systron Donner Automotive Job Title: Photolithography Engineer | Location: Concord, CA | Extension: 6563 | Outside: 1-925-671-6563 E-mail: rmartin@systron.com ---- Original message ----- From: madhav raoSubject [mems-talk] Photolithography - Resist peeling Hi, I am experiencing a problem in patterning on silicon-di-oxide wafers; I am using SHIPLEY 1818 resist to get a thickness of 2.5 micron; 6 seconds of exposure time. After developing for 60 seconds, I observe, the resist layer peels off; leaving no patterns on the wafer. Also I had soft-baked the resist at 95 C for 2 minutes in hot-plate. This seems strange to me, as a month ago, I had successfully transferred the patterns on to silicon-di-oxide wafers. I am using mylar film masks. Please let me know, if any one had experienced similar problems before; and if so, could you let me know suggestions to solve ? Thanks Regards, Madhav Rao, Graduate student, University of Alabama.