Madhav, A good thing would be to first check for cleaniness of your develop and rinse beakers. Also check with any temperature change with the hot-plate (is it showing accurate temperatures), also if the UV lamp is getting used-up, its intensity tend to reduce. Check the intensity of the lamp. One of the abve or all of the above reasons may contribute to your probelm. Check with the integrity of the Photo-resist (expiry date and stuff). If everything seems alright, then increase the exposure time by couple of seconds (depending on your feature size) and increase the post-exposure bake temperature by 10-15 C for the same time and try developing. Hope this helps. Suraj Patil