1 micron of metal on 1.3 microns of resist is really hard. It is usually better to have at least twice or three times as thick a resist underneath. Did he try ultrasonics? -- Jon On Thu, Jan 15, 2009 at 11:34 AM, James Paul Grantwrote: > Hello. > > A colleague of mine is having a lot of difficulty lifting-off 1um of Al > deposited on a pattern written in a bi-layer of e-beam resist (thickness 1.3 > um) that has a minimum feature size of 1 um. > > Essentially lift-off is a total failure (he has had the sample in 45oC > acetone for over 2 days). > > He has used the standard bi-layer process with PMMA resist to achieve an > overhang profile to aid lift-off. > > Any advice would be much appreciated. > > Dr. James Paul Grant -- Dr. Jon R. Fox email: drjonfox@gmail.com website: http://www.drfox.com facebook: http://www.facebook.com/profile.php?id=536676463 linkedin: http://www.linkedin.com/in/drjonfox