Chad, Is this also the case when the glass is liquefied at high temperature as suggested? shay -----Original Message----- From: mems-talk-bounces@memsnet.org [mailto:mems-talk-bounces@memsnet.org] On Behalf Of Brubaker Chad Sent: Thursday, February 12, 2009 7:43 PM To: General MEMS discussion Cc: Brubaker Chad Subject: Re: [mems-talk] Silicon_Glass Fusion Bonding In general, the biggest difficulty with bonding of glass to silicon (especially if we are talking Borofloat glasses rather than fused silica) is going to be roughness. For fusion bonding to work at all the surface roughness has to be below 2 nm RMS. For a hermetic seal, we're talking <0.5 nm(5 A) rms. This is typically the polish level of prime silicon. In most cases that I have seen, the polish level of glasses is lower than this. We have been successful bonding Borofloat glass to silicon (and fused silica to silicon, for that matter), but in most cases, the glass needed to be CMP'd first. Best Regards, Chad Brubaker