Maybe you can etch silion by TMAH instead of KOH. I did TMAH etching with Ti/Au layer on the silicon wafer. After TMAH (25%, 80℃) etching for 18 hours, the Ti/Au layer on SiO2 is fine, but the Ti/Au layer contact with silionc is etched. This is probablely caused by primary cell. The contacted Ti/Au and silion form a primary cell, the metal layer is etch following electrochemistry etching. hoping it is useful for you. Yongliang Yang