Hallo Mohsen, I tried to etch Nickel using Al etchant (H3PO4, HNO3, water), it was around 20min (without agitation) for 100nm Ni. I didn“t have the sandwich-structure, it was just Ni-layer on polymer. At that time if I stired the solvent or left the sample more than 20min the undercuts are shown. best regards, Onny Setyawati > Date: Tue, 3 Mar 2009 21:41:35 -0800 > From: kazemy1360@yahoo.com > To: mems-talk@memsnet.org > Subject: [mems-talk] Nickel etching > > Dear users > > I am a university student and my thesis relates to microcircuit (Hybrid thin film) fabrication. I use Alumina/Nichrome/Nickel/Gold sandwich structure and I wanna make traces with 1 mil (25 micron) width.I use FeCl3 solution for nickel etching and unfortunately I faced heavy undercut during nickel etching. Could anyone please instruct me?