Pavan Your PEB temperature will play a very imp role in deciding the side wall profile. ForĀ measuring the undercut you can see it under a microscope, but it is more of a qualitative estimate. You can cleave the wafer and measure the undercut in a SEM would be better, but if you choose to section the wafer with PR only, make sure you sputter some gold or else the resist will charge up like a christmas tree in the SEM. Factors such as exposure timeĀ and develop time will ensure that your features are clear, i would suggest you first fix your exposure dose and develop time and then tweak your PEB temp to get the dersire undercut. Your idea for measuring the undercut on a glass wafer will also work, just make sure the the type of glass (borofloat or Pyrex) has a CTE close to Si. In addition the manner of baking your wafer will also effect the result, .i.e if you using a hot plate these might be some descripancy in the results as the heat transfer is through conduction, but if you are baking your sample in a oven you results should be pretty close as heat transfer is a combination of conduction and convection. Hope it helps