Dear Robert, Thanks for your advice - I'll try adding CF4 or Ar to the mix. The ICP tool is a Panasonic E620 R&D single-chamber, load-locked tool. In general, does ICP RIE yield etch profiles that are more vertical as compared to parallel-plate RIE? Would I be better off just switching to the ICP tool? Thanks, Brian -- Brian C. Stahl Graduate Student Researcher UCSB Materials Research Laboratory brian.stahl@gmail.com / bstahl@mrl.ucsb.edu Cell: (805) 748-5839 Office: MRL 3117A On Wed, Sep 9, 2009 at 1:11 PM, Robert Ditiziowrote: > You might consider adding CF4 to your current process to increase your > oxide etch rate and improve the selectivity to your mask material. The > addition of CF4 should also help to improve the profile angle which > presumably is not so great with CHF3 only. > > You will require a selectivity of >2.5:1 to get through your 100nm oxide > film using an initial mask thickness of 40nm but >3-4:1 is preferable to > maintain your critical dimensions. This might not be achievable with > the hardware configuration that you have available in the RIE etch tool > but the CF4 additions is probably your best bet given what you have to > work with. You don't say what type of ICP you have available but a > similar approach of using a CHF3/CF4 gas mixture should apply as well > but excessive source power could result in low selectivity to the mask > in this reactor. > > Adding Ar could help the process as well. Don't bother with the Cl2 or > BCl3. The He and SF6 are probably not going to provide any appreciable > benefit over the Ar and CF4 so it is best not to complicate your process > unless you find a limitation that you cannot overcome with the CF4 and > Ar additions. Increasing the pressure to 5-10mT might help to improve > the selectivity as well. > > Regards, > Robert Ditizio > Tegal Corporation