Andrea, You don't mention the etch depth, the masking material, or what very very low roughness means. When I needed to develop a well controlled shallow silicon etch in a production environment, I ended up using 40% KOH and water at 60 degrees. The high concentration KOH reduces any etch loading effects (local areas in cavities where the surface is starved for fresh etch solution) and the surface is less rough than lower concentrations. The etch rate was closer to 30 um/hour if I remember correctly. Dan Chilcott -----Original Message----- From: mems-talk-bounces@memsnet.org [mailto:mems-talk-bounces@memsnet.org] On Behalf Of Andrea Mazzolari Sent: Saturday, February 06, 2010 5:54 AM To: General MEMS discussion Subject: [mems-talk] Silicon etch low roughness Hi All, i need to etch (100) silicon at low etch rate (not more than 20um/hour) and i need very very low roughness. I can not use HNA solutions, i can use KOH or TMAH with surfactants. Any suggestion about the optimal etching condition for this job ? Thanks, Andrea