I have access to a Heraeus Oven that can pull vacuum, the gauge on it usually hangs between 50 and 0 mbar at minimum Nitrogen flow, though for baking the lab manual says to keep it at 300 mbar with Nitrogen. When I degass the PDMS mix in there I set it to 50 mbar, I don't use heat, and I use a different oven to bake in. I will have to check if I can bring FDTS into the lab first. I also have access to a plasma etcher that has chloroform (I think, their web server is down right now), oxygen, and a few others. What about the biosafety of these chemicals on the PDMS? -Nathan On Sat, Mar 27, 2010 at 12:22 PM, Kevin Paul Nicholswrote: > Nathan, > > To get PDMS to come off, you don't need a very well controlled > hydrophobic layer. Just use perfluorodecyltrichlorosilane (FDTS) > applied in a vacuum desiccator, and then baked at ~110. You can find > FDTS suppliers here: http://www.chemexper.com/ > > 1) Place your Si wafers (with no PDMS on them, this is just so you end > up with a long fluorinated molecule sticking up from the surface so > the PDMS will peel off easily later) in a vacuum desiccator connected > to house vacuum (do a google image search for vacuum desiccator to see > what these look like). 2) Place 10-20 uL of FDTS in a small container > (the top of an eppendorf tube works well) in the bottom of the chamber > (location doesn't matter much). 3) Pull house vacuum, and leave them > for ~2 hours (exact time will be more or less depending on the vacuum > strength and container size). 4) Bake the wafers at 110 for ~2 hours. > > There are lots of methods out there to get higher contact angles, but > that will be good enough. > > If you have a goniometer, measure the static contact angle and check > that it's at least 90 with DI water. If you don't have a goniometer > handy, just pipette (or somehow dispense) a few microliters of DI > water on the surface, and make sure that it forms tight balls that > roll around easily. > > Also, keep in mind that most people use PDMS precisely because you > don't need to ablate, etch, or otherwise chemically attack it. You can > just use "soft lithography" which uses a stamp to mold the PDMS as it > cures. Si molds are common, but glass and metal (even CNC machined > brass molds are good enough for some microfluidic applications). There > are hundreds of papers out there describing it, if you're interested. > > Kevin P Nichols, Ph.D. > > Postdoctoral Scholar > Ismagilov Group > Department of Chemistry > Gordon Center CIS E305 > University of Chicago > 929 East 57th Street > Chicago, IL 60637 > > E: kpnichols@uchicago.edu > T: 773-834-8474 > F: 773-834-3544 > > On Fri, Mar 26, 2010 at 11:31 PM, Nathan McCorkle wrote: >> I am using a laser to ablate PDMS to make channels. I tried peeling >> off the PDMS layer, but it was attached quite well to both polished >> aluminum wafers as well as silicon wafers. I am not sure what the best >> method of getting the PDMS to release will be, please help! >> >> -Nathan McCorkle -- -Nathan McCorkle --- Rochester Institute of Technology College of Science, Biotechnology/Bioinformatics