your current density is too high. look at the following paper. Effects of Process Conditions on Properties of Electroplated Ni Thin Films for Microsystem Applications Journal of The Electrochemical Society, 153 (10) D155-D161 (2006) Good luck, IEG --- On Tue, 7/5/11, Shree Narayananwrote: From: Shree Narayanan Subject: [mems-talk] Nickel electroplating stress issue To: mems-talk@memsnet.org Date: Tuesday, July 5, 2011, 11:35 PM Hello All, I am attempting to electroplate nickel of 100um thickness on Ti/Au seed layer. I am using Technic Nickel Sulphamate RTU solution at 45C with 150rpm magnetic stirring. The pH was monitored to be at 4 and the current density maintained at 70mA/cm2. After 2 hours of plating, the stress is huge that it strips from the pyrex substrate. I have also added 1g/L saccharin but to no use. Can someone give me some pointers on how to tackle this stress issue. A link to an optical image of the metal stripping out of the surface and looking skywards:). http://www.box.net/shared/nkp95tltba58382laydc Thanks for your time. Shree