I suspect the problem is due to under-development or inadequate rinsing. SU8 will create white stains if it is rinsed before fully developed. The same effect could happen if old developer is used. Since your roughness seems to extend up the wall to the top of the cured surfaces, in adequate rinsing could also be a factor. On Wed, Nov 9, 2011 at 12:01 AM, Xiaohui Linwrote: > I am using SU8 2005 on 1mm thick glass substrate coated with 50nm Cr/Au. > > spin coat 4krpm > bake 95C, 3min > exposure 8s > PEB: 65C, 7min > develop: 40s > > I am getting a pretty rough sidewall as the picture in the following link.. > > Could anyone suggest what is the problem? > > Thanks. > > https://plus.google.com/u/0/photos/113316121597573259487/albums/56728554102673 07473