Hi all, I am spinning SU-8 2025 onto 4" silicon wafers and I have two possibly related problems: 1. Unless I pour SU-8 to cover essentially the entire wafer, there is a visible thickness transition between the region it was poured onto and the region it was dispersed onto by spinning. 2. Soft baking the wafers on a hotplate creates millimeter wide craters in the SU-8 layer. They don't extend all the way to the wafer but there is an obvious, large thickness variation. A few craters sometimes form during the 65C bake but many form during the 95C bake. Prior to the bake the SU-8 looks nice, no bubbles. I'm using Microchem's recommended process parameters. I've tried nanostripping the wafers beforehand, ashing them, letting the SU-8 sit overnight before baking, nothing seems to help. Any help or ideas would be most appreciated! Thanks, Tom _______________________________________________ Hosted by the MEMS and Nanotechnology Exchange, the country's leading provider of MEMS and Nanotechnology design and fabrication services. Visit us at http://www.mems-exchange.org Want to advertise to this community? See http://www.memsnet.org To unsubscribe: http://mail.mems-exchange.org/mailman/listinfo/mems-talk