Undercut is most likely linked with stiction problem of the resist. According to my experience SU-8 has sticking problem with glass substrate... You better use an adhesion promoter and a very long hard bake (20 min- 40 min) before dipping the device in the etchant (or RIE?), or you may use a Cr-Au mask instead of photoresist (but for 7 mic, resist should be OK). Hope it helps, Franck Chollet Franck CHOLLET, PhD Tel: +65 874-8185 Institute of Material Research and Engineering Optical MEMS Blk S7 Lvl 3 National University of Singapore Singapore 119260 FAX: +65 872-0785 http://aveclafaux.freeservers.com/index.html#top In a world without fence, we don't need "Gates"