I guess, your bonding interface had a lot of bubbles due to outgasing of the resist. You don't tell us, whether you used positive or negative photoresist. My advice: only use negative resist. The positive one does outsgas to much. for former information see: F. Niklaus , et al, "void-free full wafer adhesive bonding", ???. But I don't have any idea about Au-bonds. Probably ouy should apply a Ti-layer on top of it. good luck! -- ----------------------------------------------------------------------------- - Joachim Oberhammer, Dipl.-Ing. Royal Institute of Technology (KTH) Phone: +46/(0)8 790 6250 Dep. of Signals, Sensors and Systems Fax: +46/(0)8 10 0858 Microsystem Technology (MST) Mobile: +46/(0)70 692 1858 e-mail: joachim.oberhammer@s3.kth.se Osquldas vdg 10 homepage: http://www.s3.kth.se/mst/ SE-100 44 Stockholm, Sweden