Dear MEMS colleagues: For an application in DEP (dielectrophoretic) microfluidics, we use a 1 to 2 micron layer of sputtered SiO2 to cover planar electrodes. A very thin layer of photoresist (or other polymer) is then spin-coated to achieve the proper contact angle. Can anyone inform us if there might be difference between SPUTTERED and EVAPORATED SiO2? In particular, would one expect either of these two methods to produce a more homogeneous and denser layer? We are specifically interested in maximizing the dielectric strength of our coatings, and wonder if there might be some advantage of evaporated layers with respect to this performance measure. Also, can one effectively anneal SiO2 after coating to densify the stuff. If so, what temperatures and times are needed? We would appreciate hearing any relevant experience or knowledge. Tom Jones ________________________________________________________ Thomas B. Jones Professor of Electrical Engineering University of Rochester P.O. Box 270126 Rochester, NY 14627-0126 (USA) phone: 1-585-275-5233 fax: 1-585-273-4919 email: jones@ece.rochester.edu http://www.ece.rochester.edu/~jones ________________________________________________________