Hi, MEMS folks: This is David Tang, a graduate student in Louisiana Tech University. I'm doing (100) Silicon deep etching (500mm). The Si wafer is coated with 0.6mm SiO2 layer and 0.2mm Silicon Nitrate layer is coated on SiO2 layer(Silicon Quest company). The etchant is KOH, temp 800C, stirring 220RPM and Silicon Nitrate layer is used for masking. During the etching, I found Silicon Nitrate stripped at some edge area, leading to the severe distortion of expected pattern. Was it because 0.2mm Silicon Nitrate isn't sufficient to mask against KOH etchant? Could you help me to improve process to obtain best pattern? Did someone ever deposit Au/Cr layer on Silicon Nitrate layer to help mask against KOH etchant? Thank you for any help. Best regards Yanjun(David) Tang Graduate student Institute for Micromanufacturing Louisiana Tech University 1401 Tech Farm Rd. Apt. #238, Ruston, LA 71270, USA Email: yta001@coes.latech.edu tang_yanjun@yahoo.com Homepage: http://www.latech.edu/~yta001/index.htm Tel: 1-318-255-5133