Hi Jifeng, You may want to coat your mold with "release" layer - very thin low surface energy organic film, usually organosilane. It can be deposited on Aluminum mold using vapor phase technique. You may use one of our MVD-100 tools in the field, for example at UC Berkeley or Cornell University. Please let me know if you need any help. Boris Kobrin, Ph.D. Director of Technology Applied MicroStructures, Inc. 4425 Fortran Drive San Jose, CA 95134 (408) 594-0654 ------------------------------ Message: 3 Date: Tue, 11 Oct 2005 16:45:15 -0500 From: Jeff chenSubject: [mems-talk] How to release PDMS from Aluminum mold? To: mems-talk@memsnet.org Message-ID: Content-Type: text/plain; charset=ISO-8859-1 Hi, all, I am working on the PDMS related project. Right now, I met a problem that it is not easy to release the cured PDMS from the Aluminum mold. Is there any way to do that easily? Like some reagent or a Teflon layer on mold? Any idea about that? Thanks a lot. Best, Jifeng