Hello, for those cases where bubble formation is a real problem the January 1998 issue of the Journal of Micromechanics and Microengineering (published by Institute of Physics, www.iop.org) contains an interesting article by T. Baum and D. Schiffrin: "AFM study of surface finish improvement by ultrasound in the anisotropic etching of Si <100> in KOH". They use an ultrasonic bath and additives like isopropanol to facilitate the detachment of H2 bubbles from the etched surface and achieve a considerable decrease of surface roughness. Maybe this works for you, too. Best regards, Jan Lichtenberg AMMT Advanced Micromachining Tools A.-Feuerbach-Str. 6 67227 Frankenthal Germany Tel: +49-6233-4362-16 Fax: +49-6233-4362-14