The rough edges are caused by the etch getting underneath the resist mask, I use a thin layer of TiW on top of the Gold for good adhesion, you first etch the TiW with 100% hydrogen Peroxide, takes around 3 minutes for 300 A of TiW, after gold etch strip the resist and then remove the TiW with H2O2. I tried to vapor prime the Gold but it does not work has well as TiW. Rick Morrison Rick Morrison Sr. Semiconductor Engineer Radant Mems Inc. 255 Hudson Road Stow Ma, 01775 Tel- 978-562-3866 Cell 508-801-4796 AMS Phone: 508-770-3521 EMAIL rmorrison@radanttechnologies.com